1. The most direct way to determine whether the tool is worn and the extent of the wear is to listen to the sound. If the cutting sound is very heavy or even shrill, it indicates that the tool is not in the correct working condition. A brief analysis can be conducted. If issues with the tool itself, tool clamping, or tool parameters have been ruled out, it should be determined that the tool is worn and processing needs to be suspended and replaced.
2. Analyze tool wear by observing the machine tool's motion during processing. If the machining parameters and cutting parameters are set appropriately, but the machine tool vibrates significantly during processing, making a "humming" sound, it indicates that the tool has reached a critical stage of wear and needs to be replaced.
Reduce clamping times to improve machining accuracy. Milling and turning equipment can perform multiple functions in a single clamping, reducing clamping times and preventing the accumulation of errors caused by positioning datum shifts. Furthermore, most current milling and turning equipment features online detection, enabling in-situ detection and precision control of critical data during the manufacturing process, thereby improving product machining accuracy.
Shorten the manufacturing process chain and improve production efficiency. A variety of specialized tools can be installed, reducing tool change time and increasing processing efficiency. Turn-milling can complete all or most machining steps in a single setup, significantly shortening the manufacturing process chain. This reduces time lost due to fixture changes, shortens tooling cycle times, and reduces waiting time, significantly improving production efficiency.
