Product Overview
The DY-U500 is a compact 5-axis machining center designed for simultaneous milling, drilling, tapping, and contour machining of complex parts. It processes five sides in a single setup, increasing productivity for precision components.
SDK-U500 Technical Parameter
|
ITEMS |
UNIT |
PARAMETER |
|
WORKTABLE |
||
|
Table size |
mm |
Φ320 |
|
T slot(number-width-pitch) |
mm |
4 |
|
T Groove Size/Spacing |
mm |
90° |
|
Max.worktable load |
kg |
60 |
|
AXIS TRAVEL |
||
|
X/Y/Z axis trave |
mm |
500/500/460 |
|
A-axis travel |
Arc.sec |
±120° |
|
C-axis travel |
Arc.sec |
360° |
|
Distance from spindle nose to worktable surface |
mm |
0-460 |
|
Maximum rotating diameter of workpiece |
mm |
500 |
|
SPINDLE |
||
|
Taper and specificationof main shaft |
BT40-Φ100 |
|
|
Max.spindle speed |
rpm |
15000 |
|
Spindle connection style |
Direct drive |
|
|
Spindle power |
KW |
15 |
|
TOOL MAGAZINE |
||
|
ATC system |
||
|
Tool magazine capacity |
pcs |
24 |
|
Tool shank type |
BTT40 |
|
|
Max tool weight |
kg |
8 |
|
Max tool length |
mm |
300 |
|
Time of tool change (T-T) |
s |
2.7 |
Key Advantages
- Simultaneous 5-axis machining enables complex surfaces, angled features, and multi-face parts to be completed in one setup, reducing cycle time and minimizing positioning errors.
- BT40 direct-drive spindle with 15,000 rpm delivers stable high-speed cutting for aluminum, steel, stainless steel, and engineering plastics.
- Rigid trunnion table with ±120° A-axis and 360° C-axis provides accurate rotational positioning for aerospace, medical, and mold applications.
- 24-tool automatic tool changer with 2.7-second tool-to-tool time shortens non-cutting time and supports efficient mixed-part production.
- Compact Φ320 mm rotary table with 60 kg load capacity is optimized for small to medium precision workpieces requiring full five-side access.
- Direct-drive spindle and standardized BBT40 tooling reduce maintenance requirements and simplify tooling procurement worldwide.
Applications
- Aerospace components: impellers, turbine parts, structural aluminum parts
- Medical industry: orthopedic implants, surgical instrument components
- Mold manufacturing: precision cavity molds, electrode machining
- Automotive industry: complex housings, prototype parts, lightweight components
- Precision engineering: multi-face mechanical parts, curved-surface components
- Electronics industry: aluminum enclosures, heat sinks, precision fixtures
Optional Configurations & Customization
- Heidenhain, Siemens, or FANUC CNC control systems
- Through-spindle coolant and high-pressure coolant systems
- Renishaw tool setter and workpiece probing systems
- Oil mist collector and chip conveyor
- Linear scales for enhanced positioning accuracy
- Voltage and electrical standards for destination markets
- Customized guarding, colors, branding, and documentation for OEM/ODM projects
Quality Assurance
- Raw material inspection for casting hardness, internal stress, and structural integrity
- Laser interferometer calibration for X/Y/Z axis positioning accuracy
- Ball bar testing for circular interpolation precision verification
- Spindle dynamic balancing and vibration analysis before assembly
- Rotary axis accuracy testing for A/C axis positioning and repeatability
- ATC durability and tool-change cycle testing under continuous operation
- 72-hour machine trial running and thermal stability inspection
- Final machining test using standardized sample workpieces before shipment
Certifications
CE Certification – Confirms compliance with European machinery safety and electrical requirements.
ISO 9001 – Ensures standardized quality management throughout manufacturing and inspection.
SGS Inspection (Optional) – Third-party verification available before shipment.
RoHS Compliance (Optional) – Available for markets requiring restricted substance conformity.
Manufacturing Capability
- Dedicated factory specializing in CNC machining centers and automated machine tools
- Integrated production covering casting assembly, precision fitting, calibration, and final testing
- Experienced engineering team for OEM/ODM and special configuration projects
- Strict process control under ISO 9001 quality management system
- Export experience serving distributors and industrial customers in Europe, Asia, the Middle East, and the Americas
- Stable supply chain for key components and long-term spare parts support
Service & Support
- Pre-sales technical consultation and machining solution recommendations
- Layout planning and machine selection assistance
- Installation guidance and remote commissioning support
- Operator and maintenance training
- Online troubleshooting via email, video call, and instant messaging
- Spare parts supply with documented part numbers
- Software backup, parameter restoration, and preventive maintenance guidance
- Warranty and post-warranty technical support
FAQ
1. What types of parts is the DY-U500 designed for?
It is ideal for complex small to medium-sized components requiring multi-face or simultaneous 5-axis machining, such as impellers, mold inserts, medical parts, and aerospace components.
2. Does the machine support simultaneous 5-axis interpolation?
Yes. The A-axis and C-axis are fully integrated for continuous simultaneous 5-axis machining.
3. What materials can be machined?
The machine is suitable for aluminum, steel, stainless steel, titanium alloys, copper, graphite, and engineering plastics.
4. Is automation integration supported?
Yes. The machine can be configured for robotic loading systems and automated production cells.
5. What inspection documents are provided?
Customers receive machine test reports, geometric accuracy records, electrical schematics, operation manuals, and packing lists.
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