Product Overview
The DY-U400 is a high-precision 5-axis CNC milling machine designed for complex contour machining in a single setup. It performs milling, drilling, tapping, and multi-angle machining on aluminum, steel, titanium, and composite parts.
SDK-U400 Machine Configuration
|
NO. |
ITEM |
BRAND |
|
1 |
Control system |
SIEMENS, HEIDENHAIN, SYNTEC, HNC are selectable. |
|
2 |
Linear guide brand |
HIWIN / PMI class P4 |
|
3 |
Ballscrews |
HIWIN / PMI class C3 |
|
4 |
X/Y/Z ballscrews standard |
Φ40 |
|
5 |
X/Y/Z Linear guide size |
35 / 45 / 45 |
|
6 |
Spindle |
AIBIG / DEJO |
|
7 |
Tool magazine |
POJU / DEJIE / SANJET |
|
8 |
Bearing |
FAG / NSK from Germany |
|
9 |
Cooling pump |
DUYANG |
|
10 |
Lubrication system |
(China) HERG / BAOTN |
|
11 |
Transformer |
JINBAO |
|
12 |
Coupling |
Chengzhi |
|
13 |
Metal plate |
Jigong / Aipeier |
|
14 |
Spindle oil cooling |
Rucol |
|
15 |
Machine body |
Sand resin precision machine body |
|
16 |
Manual Pulse Generator |
HZQC |
|
17 |
Instructions |
English instructions |
Key Advantages
- Full 5-axis simultaneous machining enables complex surfaces, undercuts, and multi-face parts to be completed in one setup, reducing cycle time and fixture costs.
- Rigid sand resin cast machine body provides excellent vibration damping and long-term dimensional stability for high-precision production.
- C3-grade ballscrews and P4-class linear guides ensure accurate positioning, smooth motion, and consistent repeatability during high-speed machining.
- Selectable SIEMENS, HEIDENHAIN, SYNTEC, and HNC controls allow easy integration with customer programming standards and operator preferences.
- Centralized lubrication and spindle oil cooling systems reduce thermal deformation and minimize routine maintenance requirements.
Applications
- Aerospace components: impellers, turbine blades, structural brackets
- Medical parts: orthopedic implants, surgical instruments, prosthetic components
- Automotive parts: aluminum housings, transmission components, prototypes
- Mold and die manufacturing: cavity inserts, electrode holders, precision molds
- Energy industry: compressor wheels, valve bodies
- Precision engineering: complex 3D metal and composite components
Optional Configurations & Customization
- CNC control system options: SIEMENS, HEIDENHAIN, SYNTEC, HNC
- Spindle speed and power configurations according to material and cutting requirements
- Automatic tool magazine capacities and tool interface selections
- Renishaw probe systems for workpiece and tool measurement
- Coolant-through-spindle and chip conveyor systems
- Voltage, language, and electrical standards for destination markets
- OEM branding, color scheme, and private label documentation
Quality Assurance
- Incoming inspection of castings, bearings, ballscrews, and electronic components
- Machine body aging treatment to eliminate internal stress
- Precision assembly under controlled procedures
- Laser interferometer calibration for axis positioning accuracy
- Ball bar testing for circular interpolation accuracy
- Spindle runout and vibration measurement
- 5-axis kinematic accuracy verification
- Continuous no-load and cutting performance tests
- Final inspection with complete test reports before shipment
Certifications
CE - Conforms to European machinery safety and electrical requirements
ISO 9001 - Certified quality management system for consistent manufacturing control
Export compliance documentation - Supports customs clearance and destination market requirements
Manufacturing Capability
- Dedicated production facility specializing in CNC machining centers and tapping machines
- In-house assembly, alignment, testing, and quality inspection
- Experienced engineering team for OEM and ODM projects
- Stable supply chain using internationally recognized component brands
- Export experience serving distributors and industrial customers worldwide
- Flexible production scheduling for standard and customized orders
Service & Support
- Pre-sales technical consultation and machining solution recommendations
- Layout drawings and utility requirement documentation
- Machine installation guidance and remote commissioning support
- Operator and maintenance training in English
- Online technical assistance via email, phone, and video conferencing
- Spare parts supply for mechanical, electrical, and control components
- Warranty support with rapid troubleshooting response
- Long-term software and technical support
FAQ
1. What materials can the DY-U400 machine?
It is suitable for aluminum, steel, stainless steel, titanium, copper alloys, and engineering composites.
2. What machining operations can it perform?
The machine supports 5-axis milling, drilling, tapping, contouring, and multi-face machining.
3. Is OEM branding available?
Yes. We provide private labeling, custom paint colors, and branded documentation.
4. How quickly can spare parts be supplied?
Standard spare parts are stocked and can be dispatched promptly according to the customer's location and urgency.
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